#include "pch.h" #include "PLCSignalListener.h" // === 日志打印类型 === #define LOG_TYPE_ERROR -1 #define LOG_TYPE_SUCCESS 0 #define LOG_TYPE_WARNING 1 #define LOG_TYPE_NORMAL 2 // === 日志打印宏定义 === #define LOG_MSG(msg, type) LogInfo(msg, type) // === PLC 心跳相关配置 === #define PLC_HEARTBEAT_PC_TO_PLC_ADDR 0x107F // PC -> PLC:PC 写入心跳 #define PLC_HEARTBEAT_PLC_TO_PC_ADDR 0x6C40 // PLC -> PC:PC 读取 PLC 写入的心跳 #define MAX_MISSED_HEARTBEAT 5 // 允许连续丢失心跳的最大次数,超过则判定 PLC 掉线 // === PLC 命令输入配置(PLC -> PC) === #define PLC_CMD_BIT_START 0x6CD3 // PLC命令起始位(通常为B6CD3) #define PLC_CMD_BIT_COUNT 2 // 总共几个命令位(B6CD3=Start, B6CD4=Stop) // === PLC 应答输出配置(PC -> PLC) === #define PLC_ACK_MAX_LIFE 25 // PLC响应信号最大保留周期数(每周期为 m_nIntervalMs 毫秒) #define PLC_ACK_BASE_BIT 0x1060 // PLC应答起始地址(B1060表示B6CD3的应答;B1061表示B6CD4的应答) // === PLC软元件类型宏(用于应答、数据写入)=== #define PLC_BIT_DEVICE_TYPE DeviceType::B // 位操作设备类型(如M、B) #define PLC_WORD_DEVICE_TYPE DeviceType::W // 字操作设备类型(如D、W) // === PLC结果寄存器地址配置 === #define PLC_RESULT_ADDR_START 0x37B0 // PLC结果寄存器起始地址(如W37B0) #define PLC_RESULT_ADDR_COUNT 4 // 结果寄存器数量(如W37B0, W37B2, W37B4, W37B6) // === PLC 产品ID配置(PLC -> PC)=== #define PLC_PRODUCT_ID_ADDR 0x1B160 // 产品ID起始地址 (W1B160) #define PLC_PRODUCT_ID_WORDS 10 // 产品ID长度(10个Word) #define IS_RISING_EDGE(prev, curr) (!(prev) && (curr)) CPLCSignalListener::CPLCSignalListener() = default; CPLCSignalListener::~CPLCSignalListener() { Stop(); } bool CPLCSignalListener::Initialize(StationIdentifier station, int nIntervalMs/* = 200*/) { m_pPlc = std::make_unique(); if (!m_pPlc) { LOG_MSG(_T("PLC控制器初始化失败,无法创建 CCCLinkIEControl 实例。"), LOG_TYPE_ERROR); return false; } int ret = m_pPlc->Connect(CC_LINK_IE_CONTROL_CHANNEL(1)); if (ret != 0) { m_bConnected = false; CString strError; strError.Format(_T("PLC控制器连接失败,错误码:%d"), ret); LOG_MSG(strError, LOG_TYPE_ERROR); return false; } m_bConnected = true; m_station = station; m_nIntervalMs = nIntervalMs; m_vecPrevBits.assign(PLC_CMD_BIT_COUNT, false); return true; } void CPLCSignalListener::SetStartCallback(Callback cb) { m_cbStart = std::move(cb); } void CPLCSignalListener::SetStopCallback(Callback cb) { m_cbStop = std::move(cb); } void CPLCSignalListener::SetAnalyzeCallback(AnalyzeCallback cb) { m_cbAnalyze = std::move(cb); } void CPLCSignalListener::SetLogCallback(LogCallback cb) { m_cbLog = std::move(cb); } bool CPLCSignalListener::Start() { if (m_bRunning || !m_pPlc) { LOG_MSG(_T("PLC信号监听器已在运行或PLC控制器未初始化。"), LOG_TYPE_ERROR); return false; } m_bRunning = true; m_thread = std::thread(&CPLCSignalListener::ThreadProc, this); StartHeartbeatMonitor(); return true; } void CPLCSignalListener::Stop() { m_bRunning = false; if (m_thread.joinable()) { m_thread.join(); } StopHeartbeatMonitor(); } void CPLCSignalListener::LogInfo(const CString& strText, int nType) { if (m_cbLog) { m_cbLog(strText, nType); } } bool CPLCSignalListener::SendHeartbeat() { if (!m_pPlc || !m_bConnected) { return false; } static bool bToggle = false; bToggle = !bToggle; int ret = m_pPlc->WriteBitDataEx(m_station, PLC_BIT_DEVICE_TYPE, PLC_HEARTBEAT_PC_TO_PLC_ADDR, BitContainer{ bToggle }); return (ret == 0); } bool CPLCSignalListener::CheckHeartbeat() { static bool bLastHeartbeat = false; if (!m_pPlc || !m_bConnected) { return false; } BitContainer vec; int ret = m_pPlc->ReadBitDataEx(m_station, PLC_BIT_DEVICE_TYPE, PLC_HEARTBEAT_PLC_TO_PC_ADDR, 1, vec); if (ret != 0 || vec.empty()) { return false; } bool bCurrent = vec[0]; bool bChanged = (bCurrent != bLastHeartbeat); bLastHeartbeat = bCurrent; return bChanged; } bool CPLCSignalListener::MonitorHeartbeat() { if (CheckHeartbeat()) { m_nMissedHeartbeatCount = 0; if (m_bHeartbeatLost) { m_bHeartbeatLost = false; LOG_MSG(_T("PLC心跳恢复!"), LOG_TYPE_SUCCESS); } return true; } else { m_nMissedHeartbeatCount++; if (m_nMissedHeartbeatCount > MAX_MISSED_HEARTBEAT) { if (!m_bHeartbeatLost) { m_bHeartbeatLost = true; m_nMissedHeartbeatCount = 0; LOG_MSG(_T("PLC心跳信号中断!"), LOG_TYPE_ERROR); } return false; } } return true; } void CPLCSignalListener::StartHeartbeatMonitor() { m_bHeartbeatRunning = true; m_heartbeatThread = std::thread([this]() { while (m_bHeartbeatRunning) { SendHeartbeat(); MonitorHeartbeat(); std::this_thread::sleep_for(std::chrono::milliseconds(m_nIntervalMs * 5)); } }); } void CPLCSignalListener::StopHeartbeatMonitor() { m_bHeartbeatRunning = false; if (m_heartbeatThread.joinable()) { m_heartbeatThread.join(); } } void CPLCSignalListener::PulseBitDevice(DeviceType eDevType, long nBitNo, int nDelayMs/* = 50*/) { m_pPlc->SetBitDeviceEx(m_station, eDevType, nBitNo); ::Sleep(nDelayMs); m_pPlc->ResetBitDeviceEx(m_station, eDevType, nBitNo); } void CPLCSignalListener::HandleAckLife(int i, bool bCurrTriggerBit) { if (m_vecAckSent[i] && !bCurrTriggerBit) { m_pPlc->ResetBitDeviceEx(m_station, PLC_BIT_DEVICE_TYPE, long(PLC_ACK_BASE_BIT + i)); m_vecAckSent[i] = false; } if (m_vecAckSent[i]) { if (++m_vecAckCounter[i] > PLC_ACK_MAX_LIFE) { m_pPlc->ResetBitDeviceEx(m_station, PLC_BIT_DEVICE_TYPE, long(PLC_ACK_BASE_BIT + i)); m_vecAckSent[i] = false; } } } void CPLCSignalListener::ThreadProc() { while (m_bRunning && m_bConnected) { BitContainer vecBits; int ret = m_pPlc->ReadBitDataEx(m_station, PLC_BIT_DEVICE_TYPE, PLC_CMD_BIT_START, PLC_CMD_BIT_COUNT, vecBits); if (ret != 0 && vecBits.size() != PLC_CMD_BIT_COUNT) { ::Sleep(m_nIntervalMs); CString strError; strError.Format(_T("PLC读取位数据失败,错误码:%d"), ret); LOG_MSG(strError, LOG_TYPE_ERROR); continue; } for (int i = 0; i < PLC_CMD_BIT_COUNT; ++i) { if (IS_RISING_EDGE(m_vecPrevBits[i], vecBits[i])) { // 上升沿触发 switch (i) { case 0: // Start 命令 if (m_cbStart) { m_cbStart(); WriteOutValues(OutValuesArray{ 0.0, 0.0, 0.0, 0.0 }); std::string strProductID; if (ReadProductID(strProductID)) { CString msg; msg.Format(_T("读取到产品ID:%s"), CString(strProductID.c_str())); LOG_MSG(msg, LOG_TYPE_SUCCESS); } } // 发送应答信号 if (m_pPlc->SetBitDeviceEx(m_station, PLC_BIT_DEVICE_TYPE, PLC_ACK_BASE_BIT + i) == 0) { m_vecAckSent[i] = true; m_vecAckCounter[i] = 0; } break; case 1: // Stop 命令 if (m_cbStop) { m_cbStop(); } // Analyze 命令 if (m_cbAnalyze) { auto results = m_cbAnalyze(); WriteOutValues(results); } // 发送应答信号 if (m_pPlc->SetBitDeviceEx(m_station, PLC_BIT_DEVICE_TYPE, PLC_ACK_BASE_BIT + i) == 0) { m_vecAckSent[i] = true; m_vecAckCounter[i] = 0; } break; } } HandleAckLife(i, vecBits[i]); m_vecPrevBits[i] = vecBits[i]; } ::Sleep(m_nIntervalMs); } } bool CPLCSignalListener::WriteOutValues(const OutValuesArray& values) { if (!m_pPlc || !m_bConnected) { LOG_MSG(_T("PLC未连接或未初始化,无法写入输出值。"), LOG_TYPE_ERROR); return false; } if (PLC_RESULT_ADDR_COUNT != 4) { LOG_MSG(_T("PLC结果寄存器数量配置错误,必须为4个。"), LOG_TYPE_ERROR); return false; } for (int i = 0; i < PLC_RESULT_ADDR_COUNT; ++i) { double dVal = values[i]; int32_t nScaled = 0; if (dVal == DBL_MAX || dVal == DBL_MIN || std::isnan(dVal)) { nScaled = static_cast(dVal); } else { nScaled = static_cast(std::round(dVal * 1000.0)); } short nTargetAddr = PLC_RESULT_ADDR_START + i * 2; DWordContainer vec = { static_cast(nScaled) }; int ret = m_pPlc->WriteDWordDataEx(m_station, PLC_WORD_DEVICE_TYPE, nTargetAddr, vec); if (ret != 0) { CString msg; msg.Format(_T("写入OUT%d到地址%d失败,值=%.2f"), i + 1, nTargetAddr, dVal); LOG_MSG(msg, LOG_TYPE_ERROR); return false; } } return true; } bool CPLCSignalListener::ReadProductID(std::string& strProductID) { if (!m_pPlc || !m_bConnected) { LOG_MSG(_T("PLC未连接或未初始化,无法读取产品ID。"), LOG_TYPE_ERROR); return false; } WordContainer vec; int ret = m_pPlc->ReadWordDataEx(m_station, PLC_WORD_DEVICE_TYPE, PLC_PRODUCT_ID_ADDR, PLC_PRODUCT_ID_WORDS, vec); if (ret != 0 || vec.size() != PLC_PRODUCT_ID_WORDS) { CString msg; msg.Format(_T("读取产品ID失败,错误码=%d"), ret); LOG_MSG(msg, LOG_TYPE_ERROR); return false; } strProductID.clear(); strProductID.reserve(PLC_PRODUCT_ID_WORDS * 2); for (auto w : vec) { char c1 = static_cast(w & 0xFF); // 低字节 char c2 = static_cast((w >> 8) & 0xFF); // 高字节 if (c1 == '\0') { break; } strProductID.push_back(c1); if (c2 == '\0') { break; } strProductID.push_back(c2); } return true; } bool CPLCSignalListener::WriteProductID(const std::string& strProductID) { if (!m_pPlc || !m_bConnected) { LOG_MSG(_T("PLC未连接或未初始化,无法写入产品ID。"), LOG_TYPE_ERROR); return false; } WordContainer vec; vec.reserve(PLC_PRODUCT_ID_WORDS); for (size_t i = 0; i < strProductID.size();) { unsigned char c1 = static_cast(strProductID[i]); unsigned char c2 = 0; if (i + 1 < strProductID.size()) { c2 = static_cast(strProductID[i + 1]); } uint16_t w = static_cast(c2 << 8 | c1); vec.push_back(w); i += 2; } while (vec.size() < PLC_PRODUCT_ID_WORDS) { vec.push_back(0); } int ret = m_pPlc->WriteWordDataEx(m_station, PLC_WORD_DEVICE_TYPE, PLC_PRODUCT_ID_ADDR, vec); if (ret != 0) { CString msg; msg.Format(_T("写入产品ID失败,错误码=%d"), ret); LOG_MSG(msg, LOG_TYPE_ERROR); return false; } return true; }