chenluhua1980
13 小时以前 b78a202c2933d345e1983de26948dbdae5d72382
SourceCode/Bond/Servo/CMaster.cpp
@@ -707,6 +707,91 @@
               continue;
            }
            // 生产模式固定映射:Port1/3 -> G1,Port2/4 -> G2。
            auto isProductionPortTypeMatch = [&](int portIndex, MaterialsType type) -> bool {
               if (m_schedulingMode != SchedulingMode::Production) return true;
               const bool isG1Port = (portIndex == 0 || portIndex == 2);
               if (type == MaterialsType::G1) return isG1Port;
               if (type == MaterialsType::G2) return !isG1Port;
               return true;
            };
            // 生产模式:根据线上未配对玻璃反推下一片应来自哪个端口(Port1<->2, Port3<->4)。
            auto getPreferredPortForType = [&](MaterialsType targetType) -> int {
               if (m_schedulingMode != SchedulingMode::Production) return -1;
               auto preferG1ByG2 = [&](CGlass* pG2) -> int {
                  if (pG2 == nullptr || pG2->getType() != MaterialsType::G2 || pG2->getBuddy() != nullptr) return -1;
                  int originPort = -1, originSlot = -1;
                  pG2->getOrginPort(originPort, originSlot);
                  if (originPort == 1) return 0; // Port2 -> Port1
                  if (originPort == 3) return 2; // Port4 -> Port3
                  return -1;
               };
               auto preferG2ByG1 = [&](CGlass* pG1) -> int {
                  if (pG1 == nullptr || pG1->getType() != MaterialsType::G1 || pG1->getBuddy() != nullptr) return -1;
                  int originPort = -1, originSlot = -1;
                  pG1->getOrginPort(originPort, originSlot);
                  if (originPort == 0) return 1; // Port1 -> Port2
                  if (originPort == 2) return 3; // Port3 -> Port4
                  return -1;
               };
               if (targetType == MaterialsType::G1) {
                  int p = preferG1ByG2(pBonder1->getGlassFromSlot(1)); if (p >= 0) return p;
                  p = preferG1ByG2(pBonder2->getGlassFromSlot(1)); if (p >= 0) return p;
                  p = preferG1ByG2(pFliper->getGlassFromSlot(1));   if (p >= 0) return p;
                  p = preferG1ByG2(pAligner->getGlassFromSlot(1));  if (p >= 0) return p;
               }
               else if (targetType == MaterialsType::G2) {
                  int p = preferG2ByG1(pBonder1->getGlassFromSlot(2)); if (p >= 0) return p;
                  p = preferG2ByG1(pBonder2->getGlassFromSlot(2)); if (p >= 0) return p;
                  p = preferG2ByG1(pVacuumBake->getGlassFromSlot(1)); if (p >= 0) return p;
                  p = preferG2ByG1(pVacuumBake->getGlassFromSlot(2)); if (p >= 0) return p;
                  p = preferG2ByG1(pAligner->getGlassFromSlot(1)); if (p >= 0) return p;
               }
               return -1;
            };
            // Job 模式下要求 Bonder 内的 G1/G2 来自同一个 ProcessJob。
            auto validateBonderPairProcessJob = [&](CEquipment* pBonder, const char* bonderName) -> bool {
               if (m_pActiveRobotTask == nullptr) return false;
               CGlass* pIncomingG1 = (CGlass*)m_pActiveRobotTask->getContext();
               CGlass* pExistingG2 = pBonder->getGlassFromSlot(0);
               if (pIncomingG1 == nullptr || pExistingG2 == nullptr) return true;
               CProcessJob* pjG1 = pIncomingG1->getProcessJob();
               CProcessJob* pjG2 = pExistingG2->getProcessJob();
               if (m_bJobMode && (pjG1 == nullptr || pjG2 == nullptr || pjG1 != pjG2)) {
                  std::string pj1 = (pjG1 == nullptr) ? "NULL" : pjG1->id();
                  std::string pj2 = (pjG2 == nullptr) ? "NULL" : pjG2->id();
                  LOGW("<Master>%s配对拦截:G1/G2来自不同ProcessJob(G1=%s,G2=%s)。",
                     bonderName, pj1.c_str(), pj2.c_str());
                  delete m_pActiveRobotTask;
                  m_pActiveRobotTask = nullptr;
                  return false;
               }
               // 生产模式固定端口对:Port1<->Port2,Port3<->Port4。
               if (m_schedulingMode == SchedulingMode::Production) {
                  int g1Port = 0, g1Slot = 0, g2Port = 0, g2Slot = 0;
                  pIncomingG1->getOrginPort(g1Port, g1Slot);
                  pExistingG2->getOrginPort(g2Port, g2Slot);
                  const bool pairOk =
                     (g1Port == 0 && g2Port == 1) ||
                     (g1Port == 2 && g2Port == 3);
                  if (!pairOk) {
                     LOGW("<Master>%s配对拦截:端口对不匹配(要求1<->2或3<->4, 实际G1Port=%d,G2Port=%d)。",
                        bonderName, g1Port + 1, g2Port + 1);
                     delete m_pActiveRobotTask;
                     m_pActiveRobotTask = nullptr;
                     return false;
                  }
               }
               return true;
            };
            // Bonder1、Bonder2、Fliper、VacuumBake、Aligner,统计G2和G1的数量, 配对组数, 多出的类型
            int nG2Count = 0, nG1Count = 0, nGlassGroup, nExtraType;
@@ -837,11 +922,17 @@
            // VacuumBake(G1) -> Bonder
            if (!rmd.armState[0] && pBonder1->slotHasGlass(0) && !pBonder1->slotHasGlass(1)) {
               m_pActiveRobotTask = createTransferTask(pVacuumBake, pBonder1, MaterialsType::G1, MaterialsType::G0);
               if (m_pActiveRobotTask != nullptr && !validateBonderPairProcessJob(pBonder1, "Bonder1")) {
                  // 同 PJ 校验失败,本轮不下发搬送
               }
               CHECK_RUN_ACTIVE_ROBOT_TASK(m_pActiveRobotTask);
            }
            if (!rmd.armState[0] && pBonder2->slotHasGlass(0) && !pBonder2->slotHasGlass(1)) {
               m_pActiveRobotTask = createTransferTask(pVacuumBake, pBonder2, MaterialsType::G1, MaterialsType::G0);
               if (m_pActiveRobotTask != nullptr && !validateBonderPairProcessJob(pBonder2, "Bonder2")) {
                  // 同 PJ 校验失败,本轮不下发搬送
               }
               CHECK_RUN_ACTIVE_ROBOT_TASK(m_pActiveRobotTask);
            }
@@ -880,14 +971,34 @@
            else {
               primaryType = MaterialsType::G1;
            }
            const int preferredPortForPrimary = getPreferredPortForType(primaryType);
            {
               static int s_prevPrimaryType = -1;
               static int s_prevPreferredPort = -2;
               const int curPrimaryType = (int)primaryType;
               if (s_prevPrimaryType != curPrimaryType || s_prevPreferredPort != preferredPortForPrimary) {
                  LOGI("<Master>LoadPort->Aligner规则(RUNNING): primaryType=%d, preferredPort=%d",
                     curPrimaryType, preferredPortForPrimary >= 0 ? (preferredPortForPrimary + 1) : 0);
                  s_prevPrimaryType = curPrimaryType;
                  s_prevPreferredPort = preferredPortForPrimary;
               }
            }
            for (int s = 0; s < 4; s++) {
               PortType pt = pLoadPorts[s]->getPortType();
               if (!rmd.armState[0] && pLoadPorts[s]->isEnable()
                  && (pt == PortType::Loading || pt == PortType::Both)
                  && pLoadPorts[s]->getPortStatus() == PORT_INUSE) {
                  if (!isProductionPortTypeMatch(s, primaryType)) {
                     continue;
                  }
                  if (preferredPortForPrimary >= 0 && s != preferredPortForPrimary) {
                     continue;
                  }
                  m_pActiveRobotTask = createTransferTask(pLoadPorts[s], pAligner, primaryType, secondaryType, 1, m_bJobMode);
                  if (m_pActiveRobotTask != nullptr) {
                     LOGI("<Master>LoadPort->Aligner命中(RUNNING): port=%d, primaryType=%d, preferredPort=%d",
                        s + 1, (int)primaryType, preferredPortForPrimary >= 0 ? (preferredPortForPrimary + 1) : 0);
                     CGlass* pGlass = (CGlass*)m_pActiveRobotTask->getContext();
                     if (pGlass->getBuddy() != nullptr) {
                        delete m_pActiveRobotTask;
@@ -969,6 +1080,91 @@
               unlock(); // 等当前任务完成或中止后继续
               continue;
            }
            // 生产模式固定映射:Port1/3 -> G1,Port2/4 -> G2。
            auto isProductionPortTypeMatch = [&](int portIndex, MaterialsType type) -> bool {
               if (m_schedulingMode != SchedulingMode::Production) return true;
               const bool isG1Port = (portIndex == 0 || portIndex == 2);
               if (type == MaterialsType::G1) return isG1Port;
               if (type == MaterialsType::G2) return !isG1Port;
               return true;
            };
            // 生产模式:根据线上未配对玻璃反推下一片应来自哪个端口(Port1<->2, Port3<->4)。
            auto getPreferredPortForType = [&](MaterialsType targetType) -> int {
               if (m_schedulingMode != SchedulingMode::Production) return -1;
               auto preferG1ByG2 = [&](CGlass* pG2) -> int {
                  if (pG2 == nullptr || pG2->getType() != MaterialsType::G2 || pG2->getBuddy() != nullptr) return -1;
                  int originPort = -1, originSlot = -1;
                  pG2->getOrginPort(originPort, originSlot);
                  if (originPort == 1) return 0; // Port2 -> Port1
                  if (originPort == 3) return 2; // Port4 -> Port3
                  return -1;
               };
               auto preferG2ByG1 = [&](CGlass* pG1) -> int {
                  if (pG1 == nullptr || pG1->getType() != MaterialsType::G1 || pG1->getBuddy() != nullptr) return -1;
                  int originPort = -1, originSlot = -1;
                  pG1->getOrginPort(originPort, originSlot);
                  if (originPort == 0) return 1; // Port1 -> Port2
                  if (originPort == 2) return 3; // Port3 -> Port4
                  return -1;
               };
               if (targetType == MaterialsType::G1) {
                  int p = preferG1ByG2(pBonder1->getGlassFromSlot(1)); if (p >= 0) return p;
                  p = preferG1ByG2(pBonder2->getGlassFromSlot(1)); if (p >= 0) return p;
                  p = preferG1ByG2(pFliper->getGlassFromSlot(1));   if (p >= 0) return p;
                  p = preferG1ByG2(pAligner->getGlassFromSlot(1));  if (p >= 0) return p;
               }
               else if (targetType == MaterialsType::G2) {
                  int p = preferG2ByG1(pBonder1->getGlassFromSlot(2)); if (p >= 0) return p;
                  p = preferG2ByG1(pBonder2->getGlassFromSlot(2)); if (p >= 0) return p;
                  p = preferG2ByG1(pVacuumBake->getGlassFromSlot(1)); if (p >= 0) return p;
                  p = preferG2ByG1(pVacuumBake->getGlassFromSlot(2)); if (p >= 0) return p;
                  p = preferG2ByG1(pAligner->getGlassFromSlot(1)); if (p >= 0) return p;
               }
               return -1;
            };
            // Job 模式下要求 Bonder 内的 G1/G2 来自同一个 ProcessJob。
            auto validateBonderPairProcessJob = [&](CEquipment* pBonder, const char* bonderName) -> bool {
               if (m_pActiveRobotTask == nullptr) return false;
               CGlass* pIncomingG1 = (CGlass*)m_pActiveRobotTask->getContext();
               CGlass* pExistingG2 = pBonder->getGlassFromSlot(0);
               if (pIncomingG1 == nullptr || pExistingG2 == nullptr) return true;
               CProcessJob* pjG1 = pIncomingG1->getProcessJob();
               CProcessJob* pjG2 = pExistingG2->getProcessJob();
               if (m_bJobMode && (pjG1 == nullptr || pjG2 == nullptr || pjG1 != pjG2)) {
                  std::string pj1 = (pjG1 == nullptr) ? "NULL" : pjG1->id();
                  std::string pj2 = (pjG2 == nullptr) ? "NULL" : pjG2->id();
                  LOGW("<Master>%s配对拦截:G1/G2来自不同ProcessJob(G1=%s,G2=%s)。",
                     bonderName, pj1.c_str(), pj2.c_str());
                  delete m_pActiveRobotTask;
                  m_pActiveRobotTask = nullptr;
                  return false;
               }
               // 生产模式固定端口对:Port1<->Port2,Port3<->Port4。
               if (m_schedulingMode == SchedulingMode::Production) {
                  int g1Port = 0, g1Slot = 0, g2Port = 0, g2Slot = 0;
                  pIncomingG1->getOrginPort(g1Port, g1Slot);
                  pExistingG2->getOrginPort(g2Port, g2Slot);
                  const bool pairOk =
                     (g1Port == 0 && g2Port == 1) ||
                     (g1Port == 2 && g2Port == 3);
                  if (!pairOk) {
                     LOGW("<Master>%s配对拦截:端口对不匹配(要求1<->2或3<->4, 实际G1Port=%d,G2Port=%d)。",
                        bonderName, g1Port + 1, g2Port + 1);
                     delete m_pActiveRobotTask;
                     m_pActiveRobotTask = nullptr;
                     return false;
                  }
               }
               return true;
            };
            // 5.5) 暂停状态检查:若 CJ 或在制 PJ 处于 Paused,暂缓调度新的搬送
            bool pausedByEvent = false;
@@ -1098,10 +1294,16 @@
            // 13) VacuumBake(G1) -> Bonder(槽级判定:slot0(G2) 已有且 slot1(G1) 为空)
            if (!rmd.armState[0] && pBonder1->slotHasGlass(0) && !pBonder1->slotHasGlass(1)) {
               m_pActiveRobotTask = createTransferTask(pVacuumBake, pBonder1, MaterialsType::G1, MaterialsType::G0);
               if (m_pActiveRobotTask != nullptr && !validateBonderPairProcessJob(pBonder1, "Bonder1")) {
                  // 同 PJ 校验失败,本轮不下发搬送
               }
               CHECK_RUN_ACTIVE_ROBOT_TASK(m_pActiveRobotTask);
            }
            if (!rmd.armState[0] && pBonder2->slotHasGlass(0) && !pBonder2->slotHasGlass(1)) {
               m_pActiveRobotTask = createTransferTask(pVacuumBake, pBonder2, MaterialsType::G1, MaterialsType::G0);
               if (m_pActiveRobotTask != nullptr && !validateBonderPairProcessJob(pBonder2, "Bonder2")) {
                  // 同 PJ 校验失败,本轮不下发搬送
               }
               CHECK_RUN_ACTIVE_ROBOT_TASK(m_pActiveRobotTask);
            }
@@ -1123,15 +1325,35 @@
            // 16) LoadPort -> Aligner(受组数门限控制;统一 buddy/状态时序)
            if (blockLoadFromLP) { unlock(); continue; }
            const int preferredPortForPrimary = getPreferredPortForType(primaryType);
            {
               static int s_prevPrimaryType = -1;
               static int s_prevPreferredPort = -2;
               const int curPrimaryType = (int)primaryType;
               if (s_prevPrimaryType != curPrimaryType || s_prevPreferredPort != preferredPortForPrimary) {
                  LOGI("<Master>LoadPort->Aligner规则(RUNNING_BATCH): primaryType=%d, preferredPort=%d",
                     curPrimaryType, preferredPortForPrimary >= 0 ? (preferredPortForPrimary + 1) : 0);
                  s_prevPrimaryType = curPrimaryType;
                  s_prevPreferredPort = preferredPortForPrimary;
               }
            }
            for (int s = 0; s < 4; s++) {
               PortType pt = pLoadPorts[s]->getPortType();
               if (!rmd.armState[0] && pLoadPorts[s]->isEnable()
                  && (pt == PortType::Loading || pt == PortType::Both)
                  && pLoadPorts[s]->getPortStatus() == PORT_INUSE) {
                  if (!isProductionPortTypeMatch(s, primaryType)) {
                     continue;
                  }
                  if (preferredPortForPrimary >= 0 && s != preferredPortForPrimary) {
                     continue;
                  }
                  m_pActiveRobotTask = createTransferTask(pLoadPorts[s], pAligner, primaryType, secondaryType, 1, m_bJobMode);
                  if (m_pActiveRobotTask != nullptr) {
                     LOGI("<Master>LoadPort->Aligner命中(RUNNING_BATCH): port=%d, primaryType=%d, preferredPort=%d",
                        s + 1, (int)primaryType, preferredPortForPrimary >= 0 ? (preferredPortForPrimary + 1) : 0);
                     auto* pGlass = static_cast<CGlass*>(m_pActiveRobotTask->getContext());
                     if (pGlass->getBuddy() != nullptr) {
                        delete m_pActiveRobotTask; m_pActiveRobotTask = nullptr;
@@ -1710,12 +1932,36 @@
                        pGlass->setProcessJob(pj);
                        PJWarp& jpWarp = pj->getPjWarp();
                        int portIndex = -1;
                        switch (pPort->getID()) {
                        case EQ_ID_LOADPORT1: portIndex = 0; break;
                        case EQ_ID_LOADPORT2: portIndex = 1; break;
                        case EQ_ID_LOADPORT3: portIndex = 2; break;
                        case EQ_ID_LOADPORT4: portIndex = 3; break;
                        default: break;
                        }
                        BOOL scheduled = FALSE;
                        int material = 1; // G1
                        if (1 <= slot && slot <= 8) {
                           if (0 <= portIndex && portIndex <= 3 && jpWarp.selectedPorts[portIndex]) {
                              scheduled = jpWarp.checkSlots[portIndex][slot - 1];
                              material = jpWarp.materialSlots[portIndex][slot - 1];
                           }
                           else {
                              // Backward compatibility for legacy single-port PJWarp.
                              scheduled = jpWarp.checkSlot[slot - 1];
                              material = jpWarp.material[slot - 1];
                           }
                        }
                        material = (material == 2) ? 2 : 1;
                        int nRecipeID = RecipeManager::getInstance().getIdByPPID(pj->recipeSpec());
                        RecipeInfo stRecipeInfo = RecipeManager::getInstance().getRecipeByPPID(pj->recipeSpec());
                        std::vector<DeviceRecipe> vecRecipeInfo = stRecipeInfo.vecDeviceList;
                        pGlass->setScheduledForProcessing(jpWarp.checkSlot[slot-1]);
                        pGlass->setType(static_cast<SERVO::MaterialsType>(jpWarp.material[slot-1]));
                        pGlass->setScheduledForProcessing(scheduled);
                        pGlass->setType(static_cast<SERVO::MaterialsType>(material));
                        SERVO::CJobDataS* pJobDataS = pGlass->getJobDataS();
                        if (pJobDataS != nullptr) {
@@ -1723,7 +1969,7 @@
                           pJobDataS->setLotId(pj->getLotId().c_str());
                           pJobDataS->setProductId(pj->getProductId().c_str());
                           pJobDataS->setOperationId(pj->getOperationId().c_str());
                           pJobDataS->setMaterialsType(jpWarp.material[slot - 1]);
                           pJobDataS->setMaterialsType(material);
                           pJobDataS->setMasterRecipe(nRecipeID);
                           for (const auto& info : vecRecipeInfo) {
                              const std::string& name = info.strDeviceName;
@@ -3068,6 +3314,9 @@
      if (portStatus != PORT_INUSE) {
         LOGW("ProcessStart warning (ProceedWithCarrier): port status is %d (expected INUSE).", portStatus);
      }
      LOGI("ProcessStart payload (ProceedWithCarrier): port=%u, cassetteId=%s, scanMap=%d, jobExistence0=%d, jobExistence1=%d, slotProcess=%d, anyScheduled=%d",
         port + 1, pPort->getCassetteId().c_str(), scanMap,
         (int)jobExistence[0], (int)jobExistence[1], (int)slotProcess, anyScheduled ? 1 : 0);
      pPort->sendCassetteCtrlCmd(CCC_PROCESS_START, jobExistence, 12, slotProcess, jobCount, nullptr, nullptr);
      return 0;